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Metal Ceiling Frame Machine is dedicated roll forming equipment for continuous fabrication of integrated metal ceiling keels, widely adopted in interior decoration, commercial construction and engineering fitting industries. Adopting advanced cold roll forming craft, the equipment turns galvanized steel strips, color coated steel and aluminum coils into lightweight, high-precision ceiling framing profiles efficiently, replacing traditional scattered manual bending and greatly lifting industrialized production level of suspended ceiling accessories.
The complete production line is assembled with hydraulic uncoiler, straightening feeder, multi-group roll forming units, hydraulic flying cutting device and automatic receiving platform, synchronized by PLC full-automatic control system for one-step production from raw material feeding to finished product collection. Applicable raw material thickness covers 0.3 mm to 1.2 mm, matching common lightweight ceiling raw materials on the market. After leveling to eliminate coil camber, metal strips go through 12 to 18 progressive forming roller groups. Each pass finishes tiny gradual bending to prevent metal cracking and surface scratch, securing smooth outline, uniform wall thickness and precise geometric size of finished ceiling frames. Built-in servo fixed-length tracking system cooperates with non-stop flying shear cutting, so the machine cuts profiles at preset lengths without halting production flow. Its regular forming speed ranges from 25 to 60 meters per minute to fit large-batch bulk orders.
This framing machine boasts prominent economic and processing merits for ceiling manufacturers. Controlled by digital parameters, finished keel dimensional tolerance is kept within ±0.2 mm, ensuring high interchangeability during on-site ceiling installation and decreasing secondary trimming waste. Raw material loss via continuous roll forming stays under 0.8%, much more material-saving than discrete punching processing. Core forming rollers are manufactured with quenched alloy steel, featuring strong abrasion resistance and extended service cycle to cut later maintenance expenditure. Roller moulds can be custom-modified to produce varied sizes of main keels and cross keels, accommodating diversified specifications for home decoration, office buildings and large shopping mall ceiling projects.
Profiles produced by this equipment form the core supporting skeleton of integrated suspended ceilings. Main application fields include office space, shopping malls, hospital wards, school classrooms and subway indoor ceilings. Besides conventional indoor decoration, finished metal frames are also used for air-conditioning duct fixing frames and indoor partition auxiliary supports. Thanks to stable running performance and flexible customization capability, Metal Ceiling Frame Machine gains huge popularity among domestic decor manufacturers and global importers. Products together with the forming equipment are steadily exported to Southeast Asia, Middle East, Africa and Eastern Europe, standing as mainstream processing machinery in the global ceiling raw material supply chain.
